Saturday, March 25, 2023

What Is The Best Material Used In Mailer Boxes?

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If you are looking for a mailer box, you need to make sure it is made from the best material available. There are several different options, including corrugated cardboard, plastic, and eco-friendly materials. But which one is right for your business?

Corrugated Cardboard

When it comes to shipping or mailing items, corrugated cardboard is a great material. It offers the added protection you need and is environmentally friendly. But you need to know which corrugated box to use. Choosing the right one can help you get the most out of your package.

Corrugated cardboard is often used for shipping small and delicate products. The material provides added protection without marring the contents inside. Plus, the boxes can custom designed and printed to suit your needs.

There are several types of corrugated cardboard, which can used for a wide variety of purposes. For example, foodservice companies use it for takeout and food shipments. Similarly, grocery stores, pharmacies and convenience stores often use it as packaging for food and supplies.

One of the most common types of corrugated cardboard is regular slotted container boxes. These are closed with staples or shipping tape. They can customized to fit different weights. While they are commonly used for shipping large volumes, they can also used for storing or partitioning.

Another type of cardboard is honeycomb cardboard. Honeycomb consists of multiple layers of corrugation. This is particularly useful when filling empty spaces in a package.

Other than the varying styles of corrugated boxes, there are various flute grades available. A-Flute is the smallest, with a height of just 1/4″. F flutes are the strongest, with a height of about 1/8″; and E flutes are the weakest, with a height of about 1/32″.

C flutes, on the other hand, are the most flexible. They have a high crush resistance and stacking strength. However, they are a bit more fragile.

The best corrugated cardboard to use for custom mailer boxes is usually white, kraft brown, or premium white. This is because these grades are strong enough to handle multiple deliveries.

The manufacturing process uses corrugators to join the medium to the outer paperboard layers. The final corrugated board undergoes pressing by hot plates. The cardboard can be easily recycled after use, and is manufactured with a high percentage of recycled paper.

Using the right box material can improve your customer’s experience. And with 80 percent of consumers claiming to be eco-conscious when purchasing items, using the right material can be a smart move for any company.


Plastic is one of the most popular materials used in mailer boxes. It is durable, water resistant and light. Some plastics can also recycled.

Plastic is produced from crude oil, but there are several types that are derived from renewable resources. LDPE and PETG are biodegradable and recyclable. They are also incredibly flexible and durable.

Other plastics are cellulose-based. Cellulose-based plastics are flammable and have poor alkaline resistance. Using cellulose-based plastics requires a high energy input. However, some companies have developed processes to recycle plastic without water.

Cardboard is another common material used in mailer boxes. Cardboard has low strength but is lightweight and cheap. This makes it ideal for soft items.

Paperboard isn’t a good option for packaging large items, however. If you’re shipping a heavy product, it’s better to use bubble wrap. Bubble wrap can be used in conjunction with poly mailers to protect the item during shipping.

Printed poly mailers are a good option for marketing brands. These packages can be designed with logos and other branding messages. The bags are easily recycled and come with a self-sealing adhesive.

Mailer boxes are a very efficient way of delivering goods. Many businesses use mailer packaging to send goods to local customers or overseas. There are many different types of mailer packaging available, including cardboard, corrugated paper, and plastic.

The most commonly used plastic is HDPE. This material has high tensile strength, chemical and solvent resistance, and good transparency.

Unlike other materials, plastic is durable and can be recycled. It is an ideal choice for food packaging because it can be used to protect food from contamination.

Plastic is also very easy to handle. In addition to its durability, it’s lighter than cardboard and takes up less space in transport. Therefore, it’s ideal for bulk purchases.

For smaller electronic devices, rigid mailer packaging is a good alternative. These boxes are only used for smaller products.

Corrugated plastic boxes are an excellent alternative to corrugated paper. Because they’re lightweight, they reduce damage during transportation. When reusable, they can returned to the shipper for reuse.

Eco-Friendly Options

If you are in the market for mailer boxes, it is a good idea to look at eco-friendly options. This is because these boxes help reduce the carbon footprint of your products. They also reduce the amount of energy used.

Eco-friendly mailers are made from recycled or biodegradable materials. Some of these materials include kraft paper, wood pulp, and shredded paper.

These materials are not only recyclable but they are also more durable than traditional paper mailers. The durability of these types of materials will extend their lifespan, which is important if you plan to use them for shipping.

Several companies offer these types of mailers. You can find the best one for your needs. For example, you can look for a padded box, a gusseted mailer, or a padded mailer with a peel and seal closure.

A padded mailer features a fiber padding on the inside of the walls to absorb any damages during shipment. Its easy tear strip is another feature you may want to consider.

There are also mailer boxes that are made of recycled material. These are ideal for items that are fragile. Whether you are sending a subscription box, a package of vitamins, or a book, a padded mailer can protect your item without adding extra weight.

Aside from the fact that these types of mailers are environmentally friendly, they are also quite inexpensive. A padded mailer can ordered in a wide variety of sizes.

The other thing you might want to consider is the amount of printing that is required to produce these boxes. Many manufacturers offer these products in bulk, which means you can save on printing costs.

One company that is taking the lead in this area is Custom Boxes Now. They have received the SFI certification, which ensures that their boxes are 100% recyclable.

These boxes are a great way to show consumers that you are green. While some companies still prefer to use plastic, they can do so by using eco-friendly materials.

Eco-friendly packaging is an increasingly popular way to make your product stand out. It also allows you to provide clear information to customers.

Printing Options

There are many printing options for mailer boxes. The box can decorated with embossing, foil stamping, and UV coating. These add-ons can make the package look more professional and luxurious.

Another option for custom printed mailer boxes is offset printing. Offset prints are more detailed than flexo prints. They are usually varnished and can done on both the exterior and interior side of the box. It is more expensive than flexo printing but offers more detail.

Offset printing can used for both small and large orders. The turnaround time is 3 – 5 business days. This is the fastest and most affordable method for custom printed shipping boxes.

A mailer box is a great way to connect with customers. The box can used for retail displays, gifting, and shipping. Whether you’re shipping a single product or a large quantity, the box needs to be durable and protect the product.

If you’re looking for an eco-friendly option, you can choose kraft paper for your mailer boxes. Kraft is a durable and biodegradable material. Since it is made from recycled material, you can feel good about using it.

Corrugated stock is another great choice for printing on mailer boxes. It has double walls on both sides, which gives the box more strength. In addition, PVC sheets are added to the box to protect the contents from moisture and rain.

Cardstock is another good choice for colored mailer boxes. Cardstock is sturdy and flexible, making it the perfect material for shipping heavy or light items.

You can also choose from various other materials for your mailer boxes. For instance, you can print on recycled stock or use natural brown kraft card for an eco-friendly product. Depending on the product, you can also include an insert that helps keep the product tucked securely during shipping.

If you’re not sure about what options you have for your mailer box, a packaging expert can help you explore the different options. They can offer advice and quotes. Plus, you can get a free sample of your box.

Creating a unique design can help you attract more customers and increase buyer loyalty. Your logo is the face of your company, so be sure to incorporate it into your mailings.

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